Air compressor is widely used in various fields, air compressor because of motor power and the length of the main shaft, exhaust volume will have size, air compressor exhaust volume is insufficient for many reasons.
The user just didn't know the specific gas consumption of their own production, and the general type selection, at this time, the exhaust pressure can't come up, which is lower than the rated exhaust pressure, and can't meet the gas requirements. At this time, you can check whether there are air leakage points in the pipeline.
Close the valve behind the air storage tank, if the unit can quickly increase the pressure, open the valve, the pressure will drop quickly, and at a pressure point, it can be confirmed that the air compressor unit selection is too small, and the unit exhaust volume is less than the actual production gas consumption.
After the air compressor unit has been used for a period of time, the air volume is obviously insufficient and the pressure can not be increased, so it is maintained at the offline position of rated gas consumption. At this time, we should first check whether there are new gas equipment, if there are new gas equipment, how much gas is used, compare with the air compressor unit to see whether it can meet the requirements, if not, please add a new air compressor unit to increase the exhaust volume.
If there is no new gas equipment, the exhaust volume is still not enough. First check the air leakage of the pipeline. If there is no air leakage point in the pipeline, it is the problem of the air compressor unit itself.
空压机组本身的排气量不足原因:
The causes of insufficient exhaust volume of air compressor unit itself are as follows:
If the air compressor is running for 2000 hours, check whether the air filter is blocked. If the blockage is serious, replace it with a new one. Most of the time, the air compressor exhaust volume drops, there is no big problem, that is, neglect of maintenance, air filter blockage caused by the air compressor, replace the new air filter, normal use. In addition, in addition to the air filter, lubricating fluid and other filter elements are also very important. Check whether the lubricating fluid is within the standard range. If it is missing, please add it appropriately.
When the air compressor's exhaust volume drops, check the unit, just after maintenance, eliminate the three filters and oil problems. This is the first step to check the air compressor's intake valve, remove the intake hose, open the air compressor, and watch whether the opening of the intake valve is normal. The theoretical design service life of the intake valve is 100000 times. Due to different brands and batches of each manufacturer, the quality is also different, so the failure of the intake valve may lead to the decrease of the unit's exhaust volume.
如果空压机加载时进气阀不能全部打开,可以断定,排气量下降是进气阀故障,应拆下检修或是更换。
If the air inlet valve cannot be fully opened when the air compressor is loaded, it can be concluded that the decrease of exhaust volume is the fault of the air inlet valve, which should be removed for maintenance or replacement.
After the above troubleshooting of the intake valve, the exhaust volume of the unit still remains unchanged. Whether the motor is faulty or not should be considered. The motor speed is lower than the rated speed due to local short circuit in the motor coil or bearing wear, resulting in the decrease of the exhaust volume of the air compressor. The motor coil and bearing should be repaired, and the exhaust volume of the air compressor should be tested after repair.
四,环境改变,导致排气量下降
4、 The environment changes, resulting in a decrease in exhaust volume
The increase of altitude and the humidity of environment may lead to the decrease of unit exhaust volume. The higher the altitude is, the thinner the air is, and the smaller the gas production per unit time is. There is too much water in the air, and there is a lot of water in the compressed air. In the rear treatment, water vapor is separated out, which leads to the reduction of the exhaust volume.