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山东空压机是如何延长使用年限的?

来源:https://www.sdqyjn.com/   日期:2020-09-30   浏览量:0
TAG:山东制氮机,山东干燥机,山东螺杆鼓风机,山东空压机,山东自动排水器

空压机在市场上越来越多的被企业所认可,同时也给很多企业带来了便捷,但是日益上升的成本和整体市场的不景气,也导致了空压机改造事业推进变得刻不容缓。那么有哪些方法可以延长空压机的使用年限,为企业节约成本呢?这里简单给你讲述下平时使用过程中的注意事项:

Air compressor in the market is more and more recognized by enterprises, but also to many enterprises to bring convenience, but the rising cost and the overall market depression, also led to the cause of air compressor energy-saving transformation has become urgent. So what methods can extend the service life of air compressor and save cost for enterprises? Here is a brief introduction to the matters needing attention in the process of normal use:

空压机主机保养

Maintenance of air compressor

1、空气压缩机运转过程中,随时注意仪表读数(特别是气压表的读数),倾听各部音响,如发现异常情况,应立即停机检查。贮气罐内气压不许超过铭牌规定的压力。每工作2~4h,应开启中间冷却器和贮气罐的冷凝油水排放阀门1~2次。搞好机器的清洁工作,空压机长期运转后,禁止用冷水冲洗。

  1. During the operation of the air compressor, pay attention to the reading of the instrument (especially the reading of the barometer) and listen to the sound of each part. In case of any abnormality, the machine shall be shut down for inspection immediately. The maximum air pressure in the air tank shall not exceed the pressure specified on the name plate. Open the condensate oil-water discharge valve of intercooler and air storage tank for 1-2 times every 2-4h. Do a good job in cleaning the machine, after long-term operation of the air compressor, it is forbidden to wash with cold water.

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2、操作人员应穿好工作服,女同志应将发辫塞入工作帽内。严禁酒后操作,不得从事与运行无关的事情,不得擅自离开工作岗位,不得擅自决定非本机操作人员代替工作。

2. Operators should wear work clothes, and female comrades should put their braids into their work caps. It is strictly prohibited to operate after drinking, do not engage in matters unrelated to operation, do not leave the post without authorization, and do not decide to replace the work by non operators of the machine.

3、操作人员应经专门培训,必须了解空气压缩机及附属设备的构造、性能和作用,熟悉运转操作和维护保养规程。

3. The operators shall be specially trained and must fully understand the structure, performance and function of the air compressor and its auxiliary equipment, and be familiar with the operation and maintenance procedures.

4、定期(每周)对贮气罐阀进行一次手动排气试验,保证阀的有效性。

4. Conduct a manual exhaust test on the safety valve of the air storage tank regularly (weekly) to ensure the safety and effectiveness of the safety valve.

5、搞好机器的清洁工作,空压机长期运转后,禁止用冷水冲洗。

5. Do a good job in cleaning the machine, after long-term operation of the air compressor, it is forbidden to wash with cold water.

6、空气压缩机起动前,按规定做好检查和准备工作,注意打开贮气罐的所有阀门。柴油机启动后必须施行低速、中速、额定转速的加热运转,注意各仪表读数是否正常后,方可带负荷运转。空压机应逐渐增加负荷启动,各部分正常后才可全负荷运转。

6. Before starting the air compressor, check and prepare according to regulations, and pay attention to open all valves of air storage tank. After the diesel engine is started, heating operation at low speed, medium speed and rated speed must be carried out. Pay attention to whether the readings of all instruments are normal before running with load. Air compressor should be gradually increased load start, all parts can be normal before full load operation.

7、定期(每周)对贮气罐阀进行一次手动排气试验,保证阀的有效性。

7. Conduct a manual exhaust test on the safety valve of the air storage tank regularly (weekly) to ensure the safety and effectiveness of the safety valve.

8、在清扫散热片时,不得用燃烧方法管道油污。清洗、紧固等保养工作必须在停机后进行。用压缩空气吹洗零件时,严禁将风口对准人体或其他设备,以防伤人毁物。

8. When cleaning the heat sink, it is not allowed to use the combustion method to remove the oil contamination in the pipeline. Cleaning, fastening and other maintenance work must be carried out after shutdown. When cleaning parts with compressed air, it is strictly forbidden to aim the air outlet at the human body or other equipment to prevent injury and damage.

9、经常保持贮存罐外部的清洁。禁止在贮气罐附近进行焊接或热加工。贮气罐每年应作水压试验一次,试验压力应为工作压力1.5倍。气压表、阀应每年作一次检验。

9. Keep the outside of the tank clean at all times. Welding or hot working in the vicinity of air storage tank is prohibited. The air storage tank shall be subjected to hydraulic test once a year, and the test pressure shall be 1.5 times of the working pressure. The barometer and safety valve shall be inspected once a year.

10、空气压缩机起动前,按规定做好检查和准备工作,注意打开贮气罐的所有阀门。柴油机启动后必须施行低速、中速、额定转速的加热运转,注意各仪表读数是否正常后,方可带负荷运转。空压机应逐渐增加负荷启动,各部分正常后才可全负荷运转。

10. Before starting the air compressor, check and prepare according to regulations, and pay attention to open all valves of air storage tank. After the diesel engine is started, heating operation at low speed, medium speed and rated speed must be carried out. Pay attention to whether the readings of all instruments are normal before running with load. Air compressor should be gradually increased load start, all parts can be normal before full load operation.

11、根据气温变化应及时更换相应的压缩机油,有些地区气温特别低,应更换凝点低于当地温度的特殊油品。

11. According to the change of air temperature, the corresponding compressor oil should be changed in time. In some areas, the temperature is particularly low, so the special oil with condensation point lower than the local temperature should be replaced.

12、机后一定要注意放空所有气体、排污、放水,放空各种管道及气包内的水、气、油,原因是冬季机组工作时,温度比较高,停机后因外界温度较低,空气冷却会有大量冷凝水产生,存在于各种控制管道、中冷器及气包内,容易使控制管路、中冷器堵塞,气包涨裂等隐患。

12. After the unit, it is necessary to pay attention to venting all the gas, blowdown and water, as well as the water, gas and oil in various pipelines and gas bags. The reason is that the temperature is relatively high when the unit is working in winter. After shutdown, due to the low external temperature, a large amount of condensate water will be generated in the air cooling, which exists in various control pipelines, intercoolers and air bags, which is easy to block the control pipeline and intercooler and cause the gas package to expand Cracks and other hidden dangers.


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